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Single-boiler SINGLE

Nowadays one of the most advanced and most widely manufactured distillation technologies. The distillation itself takes place in only one boiler with a rectification column, the distillation time with these distillation columns is shorter and the energy consumption is lower than with conventional double boiler stills.

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Types Overview

Single-boiler system SINGLE 1

300 l distillation boiler with three-stage column and dephlegmator. Stainless steel cooler with automatic cooling and temperature control, mounted on the heads and tails tank. Vacuum suction of the mash with preheating in a spent-wash heat-exchanger tank.

Single-boiler system SINGLE 2

400 l distillation boiler  with three-stage column and dephlegmator + catalyst. Copper cooler with automatic cooling and temperature control, mounted on the table. Vacuum suction of mash with preheating by means of a spent-wash heat-exchanger tank.

Single-boiler system SINGLE 3

200 l distillation boiler with three-stage column and dephlegmator next to the boiler. Stainless steel cooler with automatic cooling and temperature control, mounted on the heads and tails tank. Vacuum suction of the mash with preheating by means of a spent-wash heat-exchanger tank. Distillate pump at the outlet.

Single-boiler system SINGLE 4

500 l distillation boiler with three-stage column and dephlegmator + catalyst. Stainless steel cooler with automatic cooling and temperature control, mounted on the console. Vacuum intake of the fermentation with preheating by means of a spent-wash heat-exchanger tank.

Single-boiler system SINGLE 5

200 l distillation boiler with four-stage column and dephlegmator, located next to the boiler on the hot water tank. Copper cooler with automatic cooling and temperature control, mounted on the heads and tails tank. Vacuum suction of mash with preheating by means of a spent-wash heat-exchanger tank.

Single-boiler system SINGLE 6

200 L distillation boiler with three-stage column and dephlegmator + catalyst. Stainless steel cooler with automatic cooling and temperature control, mounted on the tank for heads and tails. Vaporization chamber for gin production. Vacuum suction of mash with pre-heating by means of a spent-wash heat-exchanger tank. Distillate pump at the outlet.

Single-boiler system SINGLE 7

170 L distillation boiler with three-stage column and dephlegmator located next to the boiler on the hot water tank. Copper condenser with automatic cooling and temperature control, mounted on the heads and tails tank.

Single-boiler system SINGLE 8

400 L distillation boiler with four-stage column and dephlegmator + double catalyst. Copper condenser with automatic cooling and temperature control, mounted on the heads and tails tank. Special containers included in the distillation path for collecting heads and tails and returning these liquids to the distillation process. Suitable for the production of rums. Vacuum suction of the mash with pre-heating by means of a spent-wash heat-exchanger tank.

Single-boiler system SINGLE 9

150 L distillation boiler with three-stage column and dephlegmator located next to the boiler on the hot water tank. Copper condenser with automatic cooling and temperature control, mounted on the heads and tails tank.

Single-boiler system SINGLE 10

170 L distillation boiler with three-stage column and dephlegmator. Stainless steel condenser with automatic cooling and temperature control, mounted on a heads and tails tank which also provides a table for the operator.

Single-boiler system SINGLE 11

200 L distillation boiler with three-stage column and dephlegmator + catalyst. Stainless steel cooler with automatic cooling and temperature control, mounted on the console. Vacuum intake of mash with preheating by means of a spent-wash heat-exchanger tank.

Single-boiler system SINGLE 12

200 L distillation boiler with three-stage column and dephlegmator. Stainless steel cooler with automatic cooling and temperature control, mounted on the console. Drainage of the stillage by means of a pump on the discharge valve.

Single-boiler system SINGLE 13

300 L distillation boiler with three-stage column and dephlegmator. Stainless steel cooler with automatic cooling and temperature control, mounted on the heads and tails tank. Vacuum suction of mash with pre-heating by means of a spent-wash heat-exchanger tank.
Chemical cleaning using technology CIP. Collection tank calibrated for distillates. Self-contained system.

Description

Distillation columns in single-boiler design are most often used for grower distilleries and fruit distilleries. We deliver complete distilleries on turnkey basis. We will first help you find the technical solution that best suits your requirements. Furthermore, if the construction work has not been carried out or has not yet started, we will help you with the routing of the technological media distribution (water, waste, gas, electricity...). We will bring the distillation column to the site and install it, connect it to the pipelines and fit it with accessories. Almost without exception, we carry out the first start-up of the column together with you and train the operator.



We deliver the distillation columns by default with two, three or four stages with a dephlegmator (catalytic converter at extra cost). Each stage of the rectification column can be individually rinsed with a water shower head. Motorized mixing, lighting of the rectification floors and other accessories can also be installed on requesty.

Heating options:

  • Electric heating (standard control or smart control TOUCH panel)
  • Gas heating (natural gas or propane)
  • Solid fuel (wood or coal)

The boiler volumes are: 170 L, 200 L, 300 L, 400 L, 500 L. The approximate dimensions of the space required for the installation of the technology are 3.5 m x 4 m and the building height is 3.2 m.

We differ from competing manufacturers in that the material for the column, boiler and boiler lid is copper sheet with a thickness of 2.5 to 5 mm, which guarantees not just high quality and purity of the spirit, but also a long service life.


The main advantages of the single boiler system:

  •  control of the degree and richness of the aroma in the distillate
  •  smaller construction space required for the technology
  •  energy savings of up to 40% (water, gas, electricity)
  •  higher distillate yield
  •  lower acquisition costs
  •  shorter distillation time
  •  distillate quality

The distillation technology can also be made as a double boiler. For more information on this system, please refer to the section double-boiler system.

Download the spare parts catalogue here.

It is not legal in the Czech Republic to distill spirits without a legal permit. The sale / relocation of distillation equipment is subject to reporting requirements. The conditions for the production of distillates in the Czech Republic are defined by the Alcohol Act No. 61/1997 Coll.

Our references

More references

300 L distillation column (Mr. Goga)

Horné Obdokovce (SK)

300 L three-stage column with dephlegmator and catalyst

Heating: gas (80 kW)

Boiler design: Double jacketed with stirrer 

realization price: 40 426 EUR

300 L distillation column (Mr. Rýdzi)

Raspenava (CZ)

(Rum distillery)
300 L four-stage column with dephlegmator and double catalyst
Heating: electricity (52 kW)
Boiler design: Double jacketed with stirrer

realization price: 36 170 EUR

Another from the category

  • Double-boiler

  • Other products

  • Single-boiler DOUBLE

We will help you distill your dreams

Are you interested in our products? Do not hesitate to contact us and we will come up with the best solution and offer for you.

CONTACT US

Kučerovo nám. 2032, 688 01 Uherský Brod, Czech Republic

Kovoděl
Janča s.r.o.

GROWER DISTILLERIES
AND FRUIT DISTILLERIES

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TECHNOLOGIES

DISTILLATION
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PROCESSING

SPARE PARTS
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